Cla-val 98-06/698-06 Technical Manual Manuel d'utilisateur

98-06/698-06

CHECKLIST FOR PROPER OPERATIONPerform the following steps prior to start-up:I. PRESSURE MANAGEMENT CONTROL FEATUREThe CPM-A Pressure Management Contr

II. LOW PRESSURE OVERRIDE FEATURETo override an established low pressure set point of the CPM-A (4),open Isolation Valve (6B). Low pressure set poi

(6A & 6B) CK2(2) X43(3) X58C(7) X44A(8) X141 (9) 6120(10) X58ECLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject

DescriptionThe CIa-VaI Model 100-01 Hytrol Valve is a main valve forCIa-VaI Automatic Control Valves. It is a hydraulically operated,diaphragm-actuate

2Flow DirectionThe flow through the 100-01 Hytrol Valve can be in one of twodirections. When flow is “up-and-over the seat,” it is in “normal”flow and

Diaphragm Check (#1 )1. Shut off pressure to the Hytrol Valve by slowly closing upstreamand downstream isolation valves. SEE CAUTION.2. Disconnect or

Maintenance Preventative MaintenanceThe Cla-Val Co. Model 100-01 Hytrol Valve requires no lubrication orpacking and a minimum of maintenance. However,

Lime DepositsOne of the easiest ways to remove lime deposits from the valvestem or other metal parts is to dip them in a 5-percent muriaticacid soluti

15810141661779OUTLETINLETGLOBE PATTERN9262712151416INLETOUTLETANGLE PATTERN22 2313 12 14 10 11 15 23TOP VIEW8" - 24" SEAT DETAIL1 1/4"

100-01Hytrol Valve Service Data MODELINSTALLATION / OPERATION / MAINTENANCEDescription 100-01 Hytrol ValveThe CIa-VaI Model 100-01 Hytrol Valve is a m

CAD REVISION RECORD - DO NOT REVISE MANUALLY15RELEASED TO PRODUCTION (NED 65403)X78-4 + X101 ADJUSTABLE ORIFICE ASSEMBLYCK2 COCK (ISOLATION VALVE)X44A

COVER PIPE PLUG COVER BEARING SPRING STEM NUT DIAPHRAGM WASHER DISC RETAINER BODY *SPACER WASHERS DISC GUIDE SEAT PIPE PLUG STEM SEAT O-RING STUD 8&qu

UNDERSTANDING THE 600 SERIES VALVESIn 1987, Cla-Val introduced the Model 100-20 Hytrol as the basicmain valve for the 600 Series of automatic control

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

123453/8 NPT2.062.72StrainerX43Standard 60 mesh pilot system strainer for fluid service.CLA-VAL Copyright Cla-Val 2011 Printed in USA Speci

Valve Position IndicatorX101When ordering parts,please specify:• All Nameplate data• Item Number• Description• Material• Part NumberCLA-VAL Cop

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

When ordering parts, please specify:• All Nameplate Data• Item Number • Description• Recommended Spare PartsStrainer and Orifice AssemblyX44AB

X141CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 9265

OPERATING DATACAD REVISION RECORD - DO NOT REVISE MANUALLYLTRSEE SHEET 1DESCRIPTIONBY DATESHEET 2 OF 5DIST. CODE 002CVCL 1 2 3 4REVDRAWING NO.9

RESTRICTOR1.25HEXAA2X 1/8-27 NPT 1.51 SECTION A-A12543X58E CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change w

CLA-VAL Copyright Cla-Val 2011 Printed in USA Specifications subject to change without notice. P.O. Box 1325 • Newport Beach, CA 92659-03

3/8" Flow ControlCV2.12MAXSTAMP PART NO. ONSMOOTH SURFACERESTRICTEDFLOW3/8 - 18 NPT1.84ADJUSTING STEM(TURN CLOCKWISE TOINCREASE RESTRICTION)17210

Cla-Val ProductIdentificationProper IdentificationFor ordering repair kits, replacement parts, or forinquiries concerning valve operation, it is impor

HOW TO ORDERBecause of the vast number of possible configurations andcombinations available, many valves and controls are notshown in published produc

Complete Replacement Diaphragm Assemblies for 100-01 and 100-20 Hytrol Main ValvesFor:Hytrol Main Valves with Ductile Iron, Bronze Trim Materials—125/

Repair Kits for 100-04/100-23 Hy-Check Main ValvesFor:Hy-Check Main Valves—125/150 Pressure Class OnlyIncludes: Diaphragm, Disc and O-Rings and full s

CATALOG NO.98-06/698-06DIST. CODE 002OPERATING DATA-CONTINUEDCAD REVISION RECORD - DO NOT REVISE MANUALLYSEE SHEET 1LTR DESCRIPTIONBY DATETYPE OF VALV

SEE SHEET 1LTRDATEBYCAD REVISION RECORD - DO NOT REVISE MANUALLYDESCRIPTIONOPERATING DATA-CONTINUEDSHEET 4 OF 5DIST. CODE 002CVCL 1 2 3 4TYPE O

V. OPTIONAL FEATURE OPERATING DATA:SUFFIX B (ISOLATION VALVES):CK2 COCKS (B) ARE USED TO ISOLATE THE PILOT SYSTEM FROM MAIN LINE PRESSURE. THESE VALVE

Setpoint HighSetpoint LowDownstreamPressure (P2)UpstreamPressure(P1)flowSavingsP1 UpstreamPressureP2 (Q min.)P2 (Q max.)Modulating ProfileDownstreamPr

2INLETBB6AP1SC6B37159ADJUSTMENTHIGH PRESSURE10LOWADJUSTMENTPRESSURE114B8ADJUSTMENT SCREWP2PatentPendingCLA-VAL Copyright Cla-Val 2011 Printe

The Model Cla-Val 98-06 is anAutomatic Pressure ManagementControl Valve designed to respond tochanges in downstream demand.Downstream pressure is mana